Advanced Manufacturing for Automotive Passive Components #
In the automotive electronics industry, reliability and consistency are essential. As vehicles move toward full electrification and autonomy, the demand for passive components—such as MLCCs, chip resistors, and inductors—has increased significantly. These components must meet stringent environmental standards and deliver superior electrical performance over time.
LONG’s TCP/ATCP and dipping machines provide a decisive manufacturing advantage in this highly regulated sector.
TCP Automatic Single Side Dipping Machine
TCP Automatic Loading and Unloading Dipping Machine
Engineered for Automotive Reliability #
Automotive applications place intense demands on passive components. From EV power systems and battery management units to ADAS modules and infotainment systems, each component must withstand wide temperature ranges and fluctuating voltages. LONG’s automatic dipping machines are designed to deliver repeatable and precise dipping thickness control, enabling passives to maintain integrity under automotive stress conditions. This approach enhances throughput, minimizes operator intervention, and ensures production scalability without compromising precision.
High-Density Array Compatibility #
To address the miniaturization trend in automotive PCBs, LONG’s Thin Carrier Plates support high-density component arrays. Their robust clamping and fixture systems minimize vibration and misalignment, even when handling extremely small components. By ensuring consistent orientation and uniform dipping thickness, LONG’s system reduces rework rates and increases yield—a critical advantage for Tier 1 automotive suppliers working under just-in-time delivery requirements.
Supporting the Shift to EVs and Autonomous Vehicles #
As electric and autonomous vehicles become mainstream, the number and complexity of passive components in each vehicle continue to rise. LONG’s dipping automation solutions enable customers to scale up production while maintaining high quality standards. From battery management systems to radar and LIDAR modules, the importance of precision-dipped passive components is paramount. Integrating LONG’s systems gives automotive electronics manufacturers a competitive edge in reliability, productivity, and sustainability.
LONG’s automatic dipping machines are engineered to meet the future of mobility. Whether producing MLCCs for high-voltage EVs or chip resistors for safety-critical modules, the termination, array, and slant dipping process solutions are ready to support your requirements.
For more detailed specifications and advanced functions, please contact us.